Wednesday, January 18, 2012

Making a collet mount with punches and block.


This is very much like the rub-over bezel mount with an open back that I showed you here, but with an elegant taper for faceted stones only and produced with the help of a collet block. 


What's a collet block?...it is a steel block with tapered cone-shaped depressions and a matching punch, for stretching tube sections into cone shapes for your mounts, or as in this case for tidying up a pre-fabricated cone shaped setting. These blocks come in different shapes for a variety of mount styles, such as oval.

So, first I made my template and then I marked that onto my metal. I used aabout 0.9mm thick metal, which is quite thick, but you will see why that is, later. How did I get the template right? There are lots of methods listed in so many books on how to do this and they all differ. Here is the way I do it, which you can see in my sketch below;


You can see that I have drawn the width of the stone as it actually is, which in this case was 5mm. The two lines which I then brought down (that long "V" down to a point) define the taper of the mount, so a shorter fatter V gives a squat mount and a longer V gives a more tapered, cone. It's helpful after you have drawn the arc, to also add the thickness of the metal you're using, onto that too, so that the final template you cut out is the whole of the shaded section  and the extra bit up to where it's marked number 4. This technique works for me every time.


Next, I sawed out the shape and made sure that edges were neat. I used my round nose pliers to bend the shape for my mount around, until the edges met perfectly. Once you have a good flush join, solder it closed with Hard solder. After pickling, you get to put your mount into the collet block and use your punch to true up the form. Which hole do you use though?....well, which one does your stone sit in nicely that leaves the table of the stone a couple of mm below the surface of the block?....choose the next size of hole up from that one.

Now make sure the stone fits the mount. You need a couple of mm proud of the stone table (the "table" is the top, flat surface of the stone). The mount is then soldered into the jewellery item, again with Hard solder.

Now you need to grind away a seat for the stone to sit on, just like we did for this mount.  Here in the above photo' you can see that I have coloured in the inside of the mount with black felt-tip pen, so that I can easily see the mark that I have scribed with my dividers which indicates where I will be cutting the seat.

 
I used both these burrs to grind out the seat. You may find that just one suits you better than the other. Because I have Carpal Tunnel syndrome in my wrists, I find this procedure quite difficult and a little painful, so I tend to grind out a little too much in my quest and for that reason, I prefer to solder a constructed seat into my settings, as in this setting. In this case, I might make another cone to a slightly smaller template and solder it inside. Then I would thin down the top edge of the outer cone, so that it is thin enough to rub over, but for the purpose of this tutorial, I will carry on cutting!....


Further shaping was achieved by using a medium sized, fine flat file, to take the height of the mount down until it is lower than the table but above the girdle (the "girdle" is the widest edge of the stone) so that I have enough metal to rub over. You can see here that the edge of the mount is now nice and thin from having the seat ground down. At this stage in the photo, I still have to take the height down a bit, as there is too much metal to push over.

You can see the ring is now held firmly in the Ring Clamp and I am pushing the edge over from opposite points with my pusher, bit by bit until the edge is snug against the stone all around. Only then do I push any visible lip down against the stone in a downwards push, before finally rubbing around in one direction with my burnisher....just as we did at the end for this setting. 

In case you're not sure, this gizmo above, is a ring clamp and makes holding rings while you set stones a much easier job than simply holding the ring with your hand.

So here is the mount after pushing, but before burnishing and below you can see the mount after burnishing.


Job done. Do remember that this is just one way of making this mount, there are variations. Every jeweller has a different way of doing it and has tips to share...good luck!

Monday, January 16, 2012

Ask Auntie EM

By now I would hope you all had heard about the new weekly blog post here on the EtsyMetal blog. Ann Hartley of Hartleystudio and, Sue Szabo of lsueszabo , will be answering YOUR questions in a weekly post we are calling "Ask Auntie EM". EtsyMetal has over 100 members with vast amounts of knowledge and far reaching interests and capabilities. We figured if we couldn't answer your questions...someone on the team could! "What can we ask?" Great question! Ask anything! Metalsmithing, enameling, raising, stone setting, cooking, childcare, travel...you got a question, we probably have an answer! To ask a question, email it to askauntie@etsymetal.com. Who knows, you may get it answered next week!

Well, I'm up for this week. Ann has taken the last 2 posts on the very difficult topics of torches and fuels while I've been on vacation. We've gotten this question twice recently so I guess inquiring minds want to know..... Here's the question-

"Lately I am working with copper and brass more than sterling silver, and
wonder what kind of solder I can use for those metals. So far I've
used silver solder but get a white color seam. This is ok when I oxidize
the pieces afterwards but doesn't work with a polished finish.

How can I get ''colored solder'' for copper and brass?"

Well, I've got some suggestions for you as well as some breaking news (how's that for a teaser?). For this question, we went to our whole team to get their ideas as well.

Before we even get to the soldering, Mark Kaplan wanted to remind you all that copper and high-copper bearing alloys (brass) tend to get dirty fast and deplete flux rapidly so a good quality PASTE flux is best. Liquid flux doesn't seen to have the same staying power as paste flux. I wholeheartedly endorse this recommendation.

Let's talk about brass first. For larger pieces (like sculpture size), Victoria Takahashi uses brass soldering rods that are coated in white flux. These are sold at welding supply stores. She uses this with her acetylene/air torch.

I spoke extensively with Phil in tech support at Rio Grande and he recommends using a yellow silver solder. He says it is amazingly yellow and can be used for bronze, brass, and gold-filled metal. It is sold 2 ways, in sheet and chips. He says Rio carries "brass paste solder" but he personally recommends the yellow silver solder as a better color match. Here is the link for those inclined to use a paste solder. There are no "true" brass solders for jewelry but these sound much better than the silver line left by traditional silver solder.

Now let's talk copper soldering-
There are several copper solders already available on the market. Rio has one here. Here is another from Raw Treasures.

The problem with these copper solders is that they are not a great color match in spite of their claims. The resulting solder seam is a greyish color, not a true copper color. Having said that, I have not personally tried the one from Raw Treasures. They also do not flow as easily as silver solders so there is a definite learning curve and they require more heat.

One of the best ways I know of to deal with solder seams on copper is to "plate" them. Let me explain- just use regular silver solders and finish the piece as usual. Get some very spent (bright blue) pickle and put it in a glass or pyrex jar. The pickle is blue because it is saturated with copper molecules. Wrap the copper piece loosely with steel binding wire. Place this in the super-saturated pickle and the copper molecules in solution will copper plate your solder seams. This may take some time before a satisfactory color is obtained. Just leave it in the jar until you are satisfied. I keep a jar of really blue pickle in my studio for just this reason. This works best if you have enough steel in the pickle to create the reaction and that the steel is close to the seams you want to plate. This is why I use binding wire. Do whatever works for you.

Finally, I have some "hot off the press" news. The tech dept at Rio tells me that after extensive research and development, they have an excellent copper solder that is nearing release. Phil at Rio says it is wonderful and all the guys there that have used it are loving it. It flows easily, like silver solder and is a great copper color match. They are looking into the manufacture of it now and expect it to be available within the next 6 months.
So, those of you who like copper and using mixed metals have a fantastic product on the horizon!

Well, hope that answers your question. Happy metalsmithing til next week,
Sue

Please keep those questions coming to our new email-
askauntie@etsymetal.com

Saturday, January 14, 2012

“What’s New “ in our shops

Hello again,

Weekend is here and I am here again to show you our new collection created this week.

Enjoy,

12
Rebecca Bogan                                       Panicmama Jewelry
45 
Jen Lawler                                               SCJ Jewelry Design
67 
simplymega                                             e5jewelry
89 
Michele Grady Designs                       Silentgoddess
1011
Lichen and Lychee                               Quercus Silver
1213 
Danielle Miller                                        2Roses
1415 
LSueSzabo                                               Gotham Atelier
1617 
Nodeform Weddings                            Nina Gibson Designs
18 
NRjewellerydesign

I will be here again next Saturday.
Have a great weekend!

Saturday, January 7, 2012

“What’s New “ in our shops

Holidays are behind us and we are all back , full of energy and ideas, looking for a wonderful 2012.
This is our first post for 2012.

12
Rebecca Bogan                                       Michele Grady Designs

34
Betsy Bensen                                            LSueSzabo

56
e5jewelry                                                  NRjewellerydesign

78
SCJ Jewelry Design                               EtsyMetal

Once  again we wish you all
Happy New Year !

Thursday, January 5, 2012

EtsyMetal Charm Swap 9 Update

With the new year upon us I realized that March will be here before we know it. And with March comes our charm swap deadline!! I know personally that means that my procrastination has at least a month and a half to work its magic.

However it looks like Tess from NovaDesigns isn't waiting around! She is busy with her charms and gave us this update:

"I've landed on seahorses
They'll all be a little bit different and filled in with different colored resin.

so far I've only have all the heads done... Better get back to work."





Our deadline is March 30, 2012. That gives us just under three months to complete and send in all of our charms. Still time to procrastinate and to change our minds on what we are going to do at least a few more times.

Until next time...

Tuesday, January 3, 2012

Ask Auntie EM - What torch sould I get??? Part two...now the fun begins

By now I would hope you all had heard about the new weekly blog post here on the EtsyMetal blog. Ann Hartley of Hartleystudio and, Sue Szabo of lsueszabo , will be answering YOUR questions in a weekly post we are calling "Ask Auntie EM". EtsyMetal has over 100 members with vast amounts of knowledge and far reaching interests and capabilities. We figured if we couldn't answer your questions...someone on the team could! "What can we ask?" Great question! Ask anything! Metalsmithing, enameling, raising, stone setting, cooking, childcare, travel...you got a question, we probably have an answer! To ask a question, email it to askauntie@etsymetal.com. Who knows, you may get it answered next week!

So, last week I talked about fuel and fuel safety and storage. This week I'm going to talk about torches. This will NOT be a comprehensive discussion on every different type of torch. I have done some research but most of this information is from personal experience and will only include the larger, more expensive types of torches. If you're here reading this, you probably already have some type of heat source to solder with, be it a disposable hardware store torch or the ever popular creme brulee torch. This is the post for you if you're looking to trade up to a bigger source of heat.

I think when you're trying to decide what kind of torch to buy you first need to consider what type of fuel you want to use. We talked about fuel last week so you should have been able to make an informed decision after reading that and calling your local gas supplier. Now you need to think about what you make. If you make huge teapots you are going to want a big torch that can solder large pieces and anneal. If you make teeny rings and do a lot of really fine work, a smaller torch is perfect for you. Here is a post where I wrote about torch size and what to do when your torch might be too small for the job:

http://etsymetal.blogspot.com/2011/10/new-blog-feature-ask-auntie-em.html

Anyway,...I'm going to start with the torches I have and then delve into more unfamiliar territory.

The first torch I ever bought was the Smith acetylene and air torch.


This kit is here.

This is the exact kit I bought and I bought all the tips as well, which are sold separately. I was making pretty big work at the time and needed it's ability to anneal and solder large pieces. I find that the smallest tip is perfect for small work as well. Soldering really delicate pieces is tricky with this torch, the smallest flame is small but wide and it doesn't come to a point like some of the smaller torches. It works with acetylene and atmospheric air so you will only need a tank of acetylene, very nice if you're worried about having compressed oxygen in your studio. I have found this to be an excellent, all around torch for almost everything I want to do. I reach for it 85% of the time.

The second torch I acquired from my husband's grandfather. He was somewhat of a hoarder and we found this in his massive stash of really great stuff. This is the Smith Little Torch.


This torch and all it's many accessories can be found here.

I love this torch. It won't do everything and it's not for big pieces (although I know I'll get a comment that someone made some huge behemoth piece for their BFA show with this torch) but for "pinning" and closing jump rings and doing really fine soldering, this is your tool. The hoses are really supple and the torch itself is very light, making this torch a pleasure to use. I wouldn't have it as my only torch but that's just me. I got it for free so I totally understand that I'm lucky to have both. You will need a fuel (I believe this torch with work with all fuels, I have used it with natural gas and acetylene) and compressed oxygen. You will need to do some experimentation with the tips, I found some to be useful with natural gas and others useful with acetylene. The tiny tips I use with acetylene have synthetic ruby imbedded in them to keep the aperture super small, which didn't work well for natural gas. Experimentation with pressure and tip size is very helpful with this torch. Rio has an excellent tech department that can also answer all your questions about this torch.

Another torch I have used is a Hoke torch. I used this torch at the jewelry store and, I have to say, it takes some getting used to.


The Hoke torch can be found here.


I have to admit I found this torch to be a bit clunky and heavy. It is not light or lithe like the Little Torch but it is very sturdy and precise. It does about the same job as the Smith but I would say it's a little more versatile, although I wouldn't use it for huge pieces. It's a jeweler's torch, able to handle the many smallish jobs a goldsmith would do in a given day. This torch has many devotees who wouldn't switch and have come to love the stability and mid range flame of this torch. It will work with many different gasses and requires compressed oxygen as well. This tip comes with a few tips but, honestly, in my years as a goldsmith I never once even thought to switch out tips, nor were any laying around to use that I ever saw. I'm sure I used the standard tip that came with the torch.

Because my kids are getting antsy, I'm going to wrap this up with the last torch on my list. This is a torch I had never even heard of until recently and it's a very interesting option for those of you in apartments or in places where the danger of having flammable fuels makes other torches not an option. Meet the water torch.



The water torch seems to be available here.

This is a totally unfamiliar option to me so I asked some other EM members what they thought of theirs. This is what one member had to say about their water torch:

I began using it because my current workspace does not allow gas, and will not allow me to tap into the natural gas lines...
it uses distilled water and sodium hydroxide, runs on electricity, and creates gas on demand, so it is sorta like a piece of furniture when not in use....

It most definitely has a learning curve, and kinda blows around solder, so if you are not good at pick soldering or soldering off the stick, you will have a harder time learning to use it....

It gets super hot...so hot it does not burn you if you miss, but will cut right thru skin and cauterize ( ak! )

The tips are like hypodermic needles....I love how tiny they are and you can do all kinds of things with them but they break easily and it takes nothing to ruin one....

Cons, I suppose is this machine is PRICEY and there is not a 'less expensive' version
also though you can use it on metals like platinum , as it gets hot enough, you cannot anneal larger pieces and things like that ...no big bushy flame ....I could never use this to melt for casting, and have trouble using it for things like belt buckles and larger pendants....I sometimes have to run over to a friends to use his oxy air.....I really wish I could have BOTH...that would be my perfect set up!

The solution has to be drained yearly and all remixed and new gaskets and stuff and its a PITA

Also she is 'touchy'...if I don't solder for a week or more it will get 'clogged' and not work right, or sometimes it just doesn't wanna mix the gas properly and I cannot get the flame I want....one year I sent it to the repair place 3 x to the price of 60 bucks ( its heavy!) a shipment....

I kind of have a love/hate relationship w/ her....! when she works and does what I want, I don't ever think I could live without her, I am so used to her ( yeah, her name is Penenlope!) and when she fritzes out and doesn't wanna work or I am having a hard time because I need a bigger flame, I wanna throw her out the window!

Caveat is, that my soldering style is I like go super hot, and get in and out fast, and this machine is perfect for me if the piece is within the size range that it works best on...

Let me conclude by saying that there are MANY different torches and there is no one perfect torch because we all make so many different things. Many of our members love propane and love disposable tanks. Some have even found recycling centers in their areas that take them. Everyone agrees these disposable tanks run out of fuel VERY fast and this makes them extremely expensive to use. Many members make amazing work with tiny torches that cost less than $30 so you definitely don't have to have a full size torch to make good work. In future weeks I'll post about more torch options so keep checking back!

Keep asking those questions! We love them! Email askauntie@etsymetal.com with your questions and we will try our best to answer!

Have a great week!

Sunday, January 1, 2012

EMJC–January 2012 - “Rock & Roll”


Happy New Year !!!

I want to show you our December Challenge bracelet for “The Ganoksin Project”
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This bracelet is for sale on our EtsyMeatal team shop.
100% of the proceeds from the sale of this bracelet will be sent directly to Ganoksin to help them to continue to provide free information which improves conditions through information to jewelers globally. If you would like to make a direct contribution, please do so at: http://www.ganoksin.com/donate/
***
Our January team challenge due to December 31st was:
“Rock & Roll”
Elvis Presley's the “King of Rock & roll” birthday on January 8. Born in 1935.
This month was very intensive month for all of us.
I made a small rock star pendant for this challenge

001
***

Our February challenge due to January 31 is:
“Chinese New Year”
This year is the 龍 Dragon year (January 23).
Get inspired by the Chinese art, culture and colors and excite us!
Happy New year !!!
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